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Very interesting process. Thanks for this response.Regarding a handy fuel-up mod, it would be nice, but I probably wouldn't attempt that because I also use the bike with the case removed.
Regarding the Fit-up, that was really the tough part. I would use my scanner for that now. But at the time, I just placed a glass plate over the grab rails and leveled it at the desired height. I took photos at right angles, made a transparency profile and used a digital caliper to generate points. I traced the profiles in Solidworks and adjusted to the measurements. Then I 3D printed a simple fixture which I used for minor adjustments. That was pretty close, so I printed the feet. Finally, I added a slurry to the final fit surface and let it solidify in place for a good fit.
That is a great idea.So how about an organizer for the frunk?