In the quest for perfect ergonomics, I determined that I needed less sweep on the handlebars and an inch more width. I also like bars with some flex in them so the solution was to find the right set of 1-1/8" aluminum bars without a cross-brace The rise of the current bars is fine, but I wanted more adjustability and I needed a transition from the 7/8" clamps to the 1-1/8" bars so I picked up a set of Rox 2" conversion risers. I also determined that the Renthal 819-01 Fatbar (designed for the Yamaha YZF450 Quad) gave the rest of the rise plus the sweep and width that I needed. For wind and impact protection I installed a set of Cycra Probend hand guards designed to work with 1-1/8" handlebars. I have found that levers always end up being too long to allow optimal adjustment inside the hand guards and since I wanted to install adjustable levers anyway, I got a set of short (147mm) Kanaya levers.
I have test-fitted the right side and drilled the handlebars to locate the throttle and right side switches. It is only a temporary fit-up because I am going to install heated grips while I have everything apart. Here are some progress shots of it...
Rox 2" Conversion Risers installed on the handlebar clamp:
Fit the throttle to the bar before you place it in the clamp, otherwise the cables will have to be removed:
This shows the Kanaya 147mm lever with the stock controls reinstalled. To prevent binding on the hand guards, locate the throttle so that there is about 1/16" of handlebar showing past the end of the grip. Drill the throttle. Then locate and drill the switch locating pin hole to match the throttle. The brake lever bracket is undrilled so that you can adjust the angle:
I have test-fitted the right side and drilled the handlebars to locate the throttle and right side switches. It is only a temporary fit-up because I am going to install heated grips while I have everything apart. Here are some progress shots of it...
Rox 2" Conversion Risers installed on the handlebar clamp:
Fit the throttle to the bar before you place it in the clamp, otherwise the cables will have to be removed:
This shows the Kanaya 147mm lever with the stock controls reinstalled. To prevent binding on the hand guards, locate the throttle so that there is about 1/16" of handlebar showing past the end of the grip. Drill the throttle. Then locate and drill the switch locating pin hole to match the throttle. The brake lever bracket is undrilled so that you can adjust the angle:
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